Mechanical Operations and Maintenance Technician

LotusWorks

LotusWorks is an Engineering Services provider specializing in managing Commissioning, Construction Services, Calibration, Operations & Maintenance scopes of work within global manufacturing facilities. LotusWorks operates globally across EMEA and North America partnering with the world's leading manufacturers across the Semiconductor, Pharmaceutical & Biologics, Medical Device and Data Centre sectors. Our team of Engineering and Technical professionals is immersed in cutting-edge technologies and innovations. LotusWorks is committed to a diverse and inclusive workplace, integral to our people-first approach.  The Master Chiller Mechanic is responsible for the operation, maintenance, troubleshooting, repair, and optimization of critical chilled water and refrigeration systems supporting semiconductor manufacturing operations. This role ensures reliable and efficient performance of large-scale industrial chillers, cooling infrastructure, and associated mechanical systems in a mission-critical environment. The ideal candidate will possess advanced knowledge of industrial HVAC, refrigeration, chilled water, condenser water, and process cooling systems, with strong troubleshooting capabilities across mechanical, electrical, refrigeration, and controls disciplines. RESPONSIBILITIES: Operations & System Monitoring * Operate and monitor centrifugal, screw, scroll, and reciprocating chillers supporting semiconductor facility operations. * Monitor chilled water, condenser water, glycol, and heat recovery systems to ensure stable and efficient operation. * Review system pressures, temperatures, flows, approach temperatures, and equipment efficiencies. * Monitor SCADA/BMS trends, alarms, and system performance to identify abnormal operating conditions. * Adjust operating parameters to maintain design conditions and optimize energy efficiency. * Coordinate chiller staging, sequencing, and load balancing strategies across plant systems. * Support seasonal startup and shutdown activities for chillers and associated utility systems. Preventive Maintenance * Execute OEM and site-specific preventive maintenance procedures for chillers and auxiliary equipment. * Perform lubrication inspections and review oil analysis reports to support equipment reliability. * Inspect, maintain, and troubleshoot: * Compressors * Condensers * Evaporators * Cooling towers * Pumps * VFDs * Valves and actuators * Heat exchangers * Expansion devices * Conduct tube inspections and coordinate condenser/evaporator tube cleaning activities. * Replace filters, strainers, gaskets, seals, bearings, and other consumable components. * Verify proper refrigerant charge and oil levels. * Perform vibration analysis and alignment inspections on rotating equipment. Corrective Maintenance & Troubleshooting * Diagnose and resolve mechanical, electrical, refrigeration, and controls-related equipment failures. * Troubleshoot issues including: * High condenser pressure * Low evaporator pressure * Surge conditions * Oil system faults * Refrigerant leaks * Flow issues * Compressor trips * Sensor and instrumentation failures * Perform emergency repairs and equipment restoration activities to minimize operational downtime. * Coordinate outage planning, lockout/tagout (LOTO), and system isolation activities. * Support root cause analysis (RCA) investigations and implementation of corrective actions. Refrigeration System Responsibilities * Handle refrigerants in compliance with EPA regulations and environmental requirements. * Recover, evacuate, recharge, and leak-test refrigeration systems. * Maintain refrigerant logs and environmental compliance documentation. * Inspect purge systems and monitor non-condensable gas levels. * Conduct refrigerant leak detection surveys and implement corrective actions. Controls & Instrumentation Support * Verify operation of temperature, pressure, and flow instrumentation associated with chiller systems. * Support calibration activities for sensors, transmitters, and instrumentation devices. * Assist controls technicians with BAS/PLC integration troubleshooting and system diagnostics. * Validate alarm functionality, safety devices, interlocks, and sequence-of-operations performance. * Support controls verification and operational testing activities. Reliability & Optimization * Analyze operational data and performance trends to identify degradation and reliability concerns. * Support energy optimization and efficiency improvement initiatives for chilled water and process cooling systems. * Monitor KPIs including: * kW/ton * Chiller efficiency * MTBF * Runtime distribution * PM compliance * Recommend reliability improvements, operational enhancements, and system upgrades. * Support predictive maintenance strategies including vibration analysis and thermography. Safety & Compliance * Follow all EHS procedures, LOTO requirements, and semiconductor facility safe work practices. * Conduct Job Hazard Analysis (JHA) and pre-task planning activities prior to maintenance execution. * Ensure compliance with OSHA, EPA, and site-specific environmental and safety regulations. * Support emergency response activities and incident investigations. * Maintain safe handling practices for refrigerants, chemicals, and pressurized systems. Documentation & Reporting * Document preventive maintenance, corrective maintenance, inspections, and operational activities within CMMS platforms such as IBM Maximo Application Suite. * Maintain accurate maintenance histories, operational logs, and equipment records. * Generate work orders, deficiency reports, and operational documentation. * Review and update SOPs, MOPs, and maintenance procedures as required. * Support turnover documentation and maintenance reporting activities. * Any other duties or responsibilities that may be assigned to you in your role. SKILLS REQUIRED: * 8+ years of experience operating and maintaining industrial chillers, refrigeration, or mission-critical cooling systems. * Strong troubleshooting skills across mechanical, electrical, refrigeration, and controls systems. * Experience working in semiconductor, mission-critical, industrial, or high-tech manufacturing facilities preferred. * Ability to read and interpret mechanical drawings, P&IDs, equipment manuals, and control sequences. * Strong understanding of chilled water systems, refrigeration cycles, and HVAC operations. EDUCATION / LICENSES / CERTIFICATIONS: * Bachelor's degree in Mechanical Engineering or trade certificate is nice to have, but not required. * High School Diploma is required. * Proof of education, licenses, and certifications will be required where applicable. BENEFITS: * Medical, Dental and Vision Insurance  * Life, Short-Term, Long-Term Disability Insurance  * Training and Education Assistance  * 401k Retirement Plan  * Extra Annual Leave with Years of Service  * Maternity/Paternity Leave  * Recognition Rewards #LI-DNP LotusWorks is an equal opportunity employer and prohibits discrimination and harassment of any kind. We are committed to creating a diverse and inclusive workplace where all employees feel valued, respected, and empowered.

LotusWorks

LotusWorks is an Engineering Services provider specializing in managing Commissioning, Construction Services, Calibration, Operations & Maintenance scopes of work within global manufacturing facilities. LotusWorks operates globally across EMEA and North America partnering with the world's leading manufacturers across the Semiconductor, Pharmaceutical & Biologics, Medical Device and Data Centre sectors. Our team of Engineering and Technical professionals is immersed in cutting-edge technologies and innovations. LotusWorks is committed to a diverse and inclusive workplace, integral to our people-first approach.  LotusWorks is seeking a highly capable Technical Program Engineer to support multiple active Operations & Maintenance (O&M) and Commissioning programs across our mission-critical client sites. This role provides cross-functional technical leadership, supports standardization and continuous improvement, and ensures alignment between engineering, commissioning, operations, and business development functions. The ideal candidate brings strong technical judgment, excellent coordination skills, and experience working in complex, fast-paced industrial or semiconductor environments. RESPONSIBILITIES: * Provide technical oversight across active O&M and commissioning programs to ensure consistency, quality, and alignment with client and corporate objectives. * Support the standardization and continuous improvement of engineering, operational processes, templates, and reporting across multiple projects and sites. * Act as a technical liaison between operations, commissioning, engineering, and business development teams, ensuring integration of technical requirements. * Assist in developing and reviewing project scopes, schedules, estimates, and resource plans in alignment with contractual and client expectations. * Lead or participate in technical reviews, lessons learned sessions, and risk assessments to drive reliability, performance, and best-practice adoption. * Support the development, accuracy, and maintenance of program dashboards and KPI tracking tools measuring uptime, performance, resource deployment, and project health. * Contribute to business development and RFP efforts by drafting technical approaches, reviewing proposal content, and supporting pricing inputs. * Participate in technical vetting, resume development, and candidate interviews to ensure incoming personnel meet project and client requirements. * Support the Technical Operations Manager with workload forecasting, planning, and technical resource allocation across programs. * Ensure technical governance and compliance, maintaining documentation for audits, client reviews, handover packages, and turnover deliverables. * Provide client-facing technical support by attending meetings, presenting program-level updates, and representing engineering and operational perspectives. * Any other duties or responsibilities that may be assigned to you in your role. SKILLS REQUIRED: * 3+ years of experience in semiconductor, data center, industrial manufacturing, commissioning, or O&M environments. * Hands-on experience with CMMS platforms (e.g., Maximo, ProCal). - nice to have  * Proficiency in Power BI, Tableau, or similar data reporting and visualization tools. * Strong organizational and communication skills with the ability to coordinate across diverse teams. * Excellent attention to detail and accuracy in data tracking, scheduling, and compliance monitoring. * Comfortable managing technical documentation and supporting version control processes. * Reliable and self-motivated, with a proactive approach to task management and follow-through. * Strong technical understanding of mechanical, electrical, controls, or process systems used in mission-critical facilities. * Demonstrated experience supporting O&M or commissioning programs, reliability initiatives, or technical operations teams. * Proficiency with reporting tools, CMMS platforms, dashboards, or KPI tracking (Power BI, Tableau, Maximo, ProCal, etc.). * Ability to interpret technical scopes, drawings, schedules, and resource plans. * Strong communication and stakeholder-management skills, with experience interfacing directly with clients. EDUCATION / LICENSES / CERTIFICATIONS: * Bachelor’s degree in Engineering (Mechanical, Electrical, Industrial, or related field) preferred; equivalent experience considered. * Proof of education, licenses, and certifications will be required where applicable.  BENEFITS: * Medical, Dental and Vision Insurance  * Life, Short-Term, Long-Term Disability Insurance  * Training and Education Assistance  * 401k Retirement Plan  * Extra Annual Leave with Years of Service  * Maternity/Paternity Leave  * Recognition Rewards   LotusWorks is an equal opportunity employer and prohibits discrimination and harassment of any kind. We are committed to creating a diverse and inclusive workplace where all employees feel valued, respected, and empowered.

LotusWorks

LotusWorks is an Engineering Services provider specializing in managing Commissioning, Construction Services, Calibration, Operations & Maintenance scopes of work within global manufacturing facilities. LotusWorks operates globally across EMEA and North America partnering with the world's leading manufacturers across the Semiconductor, Pharmaceutical & Biologics, Medical Device and Data Centre sectors. Our team of Engineering and Technical professionals is immersed in cutting-edge technologies and innovations. LotusWorks is committed to a diverse and inclusive workplace, integral to our people-first approach.  LotusWorks is seeking a detail-oriented Operations Technician to support the daily operation, maintenance, and preservation of critical equipment in a high-tech semiconductor facility. This role is essential in ensuring systems remain reliable, safe, and compliant with industry standards. The ideal candidate will have strong technical skills, a safety-first mindset, and the ability to collaborate closely with engineers and vendors in a fast-paced environment. RESPONSIBILITIES: * Perform maintenance on operating equipment in accordance with client guidelines and procedures. * Create and upload files for equipment entering the client’s operational system. * Conduct preservation activities on non-operating equipment to maintain readiness and integrity. * Complete safe state verification and signoff for non-operating equipment. * Escalate vendor-required preservation to FCE/FFO to facilitate site visits. * Collaborate with central engineers on escalations and review of equipment preservation checklists. * Respond promptly to equipment shutdowns and alarms; escalate issues to central engineers as required. * Perform rounds and readings on non-automated equipment and facility areas to ensure proper operation. * Any other duties or responsibilities that may be assigned to you in your role. SKILLS REQUIRED: * We invite anyone who is entry level to those who have 3–10 years of experience in operations, maintenance, or technician roles in a semiconductor, manufacturing, or industrial facility, to apply. * Strong knowledge of mechanical and/or electrical systems such as HVAC, process utilities, and facility support equipment. * Familiarity with maintenance procedures, preservation practices, and safe state verification. * Ability to interpret and follow technical procedures, preservation checklists, and operational guidelines. * Proficient in documenting activities and updating operational systems. * Excellent troubleshooting and escalation skills in response to alarms, shutdowns, or equipment issues. * Strong communication and teamwork skills for working with engineers, vendors, and site leadership. EDUCATION / LICENSES / CERTIFICATIONS * High School Diploma or equivalent, required. * Associate’s, Bachelor’s degree or technical diploma in Engineering, Mechanical, Electrical, or related field preferred, but not required. * Relevant technical certifications (HVAC, electrical, or mechanical systems) are an advantage. * Proof of education, licenses, and certifications will be required where applicable.  BENEFITS: * Medical, Dental and Vision Insurance  * Life, Short-Term, Long-Term Disability Insurance  * Training and Education Assistance  * 401k Retirement Plan  * Extra Annual Leave with Years of Service  * Maternity/Paternity Leave  * Recognition Rewards Schedule: 06:00AM - 6:30PM, Thursday through Saturday and every other Wednesday #LI-DNP #INDHP   LotusWorks is an equal opportunity employer and prohibits discrimination and harassment of any kind. We are committed to creating a diverse and inclusive workplace where all employees feel valued, respected, and empowered.