Role Overview Responsible for the operation, troubleshooting, maintenance, improvement, and implementation of automation systems supporting manufacturing processes. Ensure high system availability, reliability, safety, quality, and compliance with GMP and company standards. Key Responsibilities · Troubleshoot and maintain PLC, HMI, SCADA, automation systems, and industrial networks. · Program and configure PLCs, HMIs and SCADA systems and support manufacturing operations. · Support automation design, commissioning, validation, and CAPEX projects. · Perform RCA, deviation investigation, corrective actions, and continuous improvement. · Support Change Control, CSV, GMP and 21 CFR Part 11 compliance activities. · Maintain automation backups, system performance, user access, and technical documentation. · Improve equipment reliability, process efficiency and OEE. · Coordinate with Engineering, Manufacturing, Quality, IT/OT, suppliers, and external service providers. · Represent Automation in projects and act as the technical interface with automation suppliers. · Ensure new automation systems are compliant, validated, production-ready, and fit for purpose. Required Experience · 5–10 years of hands-on industrial automation experience. · Strong experience with Siemens S7, TIA Portal and WinCC/SCADA. · Experience with historians such as IP.21 is preferred. · B&R experience is an advantage. · Experience in GMP / pharmaceutical / biopharma manufacturing is highly preferred. · Knowledge of CSV, 21 CFR Part 11, Change Control and data integrity. · Bachelor's degree in Automation, Instrumentation, Electrical, Electronics, or related engineering discipline. Core Skills PLC SCADA HMI TIA Portal WinCC Troubleshooting RCA GMP CSV 21 CFR Part 11 CAPEX OEE Automation Projects
The role of Lead Mechanical Engineering will have you planning, managing and coordinating all of the engineering and commissioning activities within the business unit. To oversee the process’s for design management, commissioning and project engineering ensuring consistent application of agreed procedures and utilization of standard forms. The role also requires the ongoing mentoring of all engineering personnel in the region to ensure their continued development. Lead Mechanical Engineering Responsibilities In conjunction with your project team, you will be responsible for the execution of various stages of a project as follows: • Ensure the design management process is followed by either taking on the role directly or appointing an individual responsible for this role. • Ensure the Commissioning lead process is followed by either taking on the role directly or appointing an individual responsible for this role. • On-going monitoring of the project engineering process to ensure compliance and mentoring of the project engineers when required. • Structured mentoring of the graduate engineer’s in line with plan agreed with Engineering Manager. • Assist BUL in resolving any significant technical issues that cannot be resolved on site. • Monthly progress reporting to the BUL and Engineering Manager. • Assist BUL with recruiting of and appointing engineering support to individual projects. • Technical review of Tenders when required, manage outsourcing of review on larger tenders. • Attend Tender Interviews as required to promote technical capabilities. • Highlight emerging technologies and technically and technically access innovative suggestions in the region. • You will proactively and vigilantly keep information secure and fully comply with the Information Security Management System (ISMS).
Role Purpose The Quality Control Engineer is responsible for supporting the QC lead with QC deliverables, test packs, walkdown planning, snag tracking, and reporting. Roles & Responsibilities Leadership & Culture • Lead by example in the areas of ethics, EHS, cultural sensitivity, diversity, teamwork, quality culture and behaviors. • Understand our values, Quality policy and create a culture of "being proud of the projects we deliver" & "Right first time" amongst the team • Establish close working relationships with cross functional departments (Planning, Engineering, Operations, Commissioning, EHS, etc.) including supply chain and client stakeholders. • Establish reward and recognition initiatives that celebrate quality achievements and project successes. • Encourage engagement in Lessons Learned program on the project to drive improvements. EHS Compliance • Comply with all Project EHS requirements i.e. PPE, work Permits, procedures, etc. Where required, support the development of project specific method statements. Quality Planning & Governance • Establish close working relationships with cross functional departments (Planning, Engineering, Operations, Commissioning, EHS, etc.) including supply chain and client stakeholders. • Develop, maintain, and monitor Inspection and Test Plans and checklists approvals in line with submittal due dates. • Complete root cause analyses and monitor corrective actions to ensure effective close-out and prevention of recurrence. Welding, Traceability & Fabrication Control • Monitor and maintain weld traceability records, weld logs, welder qualifications, weld heat maps, visual inspection records and NDT compliance requirements. Test Packs, Systems & Commissioning Readiness • Develop and agree Test Pack List and Contents with relevant project stakeholders • Define and develop the system limits and/or system boundaries for test pack with agreed contents including tracking of each test pack. • Compilation of hard copy and/or digital test packs for projects walkdowns / handover. • Notifications for W1/W2/W3 walkdowns & turnovers to project stakeholders • Lead Third Party walk-downs as dictated in the ITP and commissioning plan. • Carry out Internal pre-test walkdown using schematics/SLD and P&ID’s to ensure each system is in technical compliance with the approved design and record results • System / Equipment / Asset tagging, tracking, and reporting red, yellow, green tag status. • Coordination and development of accurate and effective L1 – L3 startup and commissioning schedule with Cx lead. Digital Systems, BIM & Data Management • Liaise with our IT team for field space creation and project custom attributes. • Implement QR code tagging and tracking of free issued and procured equipment/plant. • Monitor Power-bi analytics for accurate project reporting on issues, checklists, planned vs actual • Ensuring data integrity across ACC project platforms ensuring raised issues are assigned correctly with categorisation, due date, owner, responsible party, etc Inspection Planning, Walkdowns & Quality Assurance • Implement Walkdown planning and 2-week lookaheads. Measure performance of planned vs actual. • Tracking issues/ snags and driving closeout with project team ensure data integrity maintained. • Review benchmark / first of kind schedule and report progress. • Review and monitor instrument, measuring and test equipment calibration certificates Performance Monitoring & Continuous Improvement • Encourage progressive compilation of lessons learned during project execution • Conducting project lesson learned workshops with supply chain and project team to prevent recurrence of issues • Monitoring KPI performance and supply chain performance. Development of action plans where required Compliance Certification & Handover Documentation • Develop BCAR, LEED and BREEAM Plan in line with the ITP and organise the associated inspections • Compile BCAR, LEED and BREEAM certificates as required and include in the Pack. General • Any other duties as assigned from time to time
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