Quality Control Engineer

Role Purpose

The Quality Control Engineer is responsible for supporting the QC lead with QC deliverables, test packs, walkdown planning, snag tracking, and reporting.

Roles & Responsibilities

Leadership & Culture

• Lead by example in the areas of ethics, EHS, cultural sensitivity, diversity, teamwork, quality culture and behaviors.
• Understand our values, Quality policy and create a culture of "being proud of the projects we deliver" & "Right first time" amongst the team
• Establish close working relationships with cross functional departments (Planning, Engineering, Operations, Commissioning, EHS, etc.) including supply chain and client stakeholders.
• Establish reward and recognition initiatives that celebrate quality achievements and project successes.
• Encourage engagement in Lessons Learned program on the project to drive improvements.

EHS Compliance

• Comply with all Project EHS requirements i.e. PPE, work Permits, procedures, etc. Where required, support the development of project specific method statements.

Quality Planning & Governance

• Establish close working relationships with cross functional departments (Planning, Engineering, Operations, Commissioning, EHS, etc.) including supply chain and client stakeholders.
• Develop, maintain, and monitor Inspection and Test Plans and checklists approvals in line with submittal due dates.
• Complete root cause analyses and monitor corrective actions to ensure effective close-out and prevention of recurrence.

Welding, Traceability & Fabrication Control

• Monitor and maintain weld traceability records, weld logs, welder qualifications, weld heat maps, visual inspection records and NDT compliance requirements.

Test Packs, Systems & Commissioning Readiness

• Develop and agree Test Pack List and Contents with relevant project stakeholders
• Define and develop the system limits and/or system boundaries for test pack with agreed contents including tracking of each test pack.
• Compilation of hard copy and/or digital test packs for projects walkdowns / handover.
• Notifications for W1/W2/W3 walkdowns & turnovers to project stakeholders
• Lead Third Party walk-downs as dictated in the ITP and commissioning plan.
• Carry out Internal pre-test walkdown using schematics/SLD and P&ID’s to ensure each system is in technical compliance with the approved design and record results
• System / Equipment / Asset tagging, tracking, and reporting red, yellow, green tag status.
• Coordination and development of accurate and effective L1 – L3 startup and commissioning schedule with Cx lead.

Digital Systems, BIM & Data Management

• Liaise with our IT team for field space creation and project custom attributes.
• Implement QR code tagging and tracking of free issued and procured equipment/plant.
• Monitor Power-bi analytics for accurate project reporting on issues, checklists, planned vs actual
• Ensuring data integrity across ACC project platforms ensuring raised issues are assigned correctly with categorisation, due date, owner, responsible party, etc

Inspection Planning, Walkdowns & Quality Assurance

• Implement Walkdown planning and 2-week lookaheads. Measure performance of planned vs actual.
• Tracking issues/ snags and driving closeout with project team ensure data integrity maintained.
• Review benchmark / first of kind schedule and report progress.
• Review and monitor instrument, measuring and test equipment calibration certificates

Performance Monitoring & Continuous Improvement

• Encourage progressive compilation of lessons learned during project execution
• Conducting project lesson learned workshops with supply chain and project team to prevent recurrence of issues
• Monitoring KPI performance and supply chain performance. Development of action plans where required

Compliance Certification & Handover Documentation

• Develop BCAR, LEED and BREEAM Plan in line with the ITP and organise the associated inspections
• Compile BCAR, LEED and BREEAM certificates as required and include in the Pack.

General

• Any other duties as assigned from time to time